Contrinexs weld-immune inductive sensors employ an ACTIVESTONE(R) ceramic coating to repel spatter and ensure maintenance-free operation. They offer stable switching up to 16 mm for precise sheet positioning in automotive welding. The IO-Link interface enables real-time temperature monitoring and alarms, while smart Series-700 units deliver advanced data retrieval. The PFAS-free ceramic outperforms Teflon in wear and temperature resistance, and the V2A stainless steel housing minimizes magnetic interference.
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Contrinex ACTIVESTONE(R)-coated sensors provide lasting stability and reduced downtime
Automotive welding processes require sensors with precise measurements and robust designs. Contrinexs inductive weld-immune sensors utilize an ACTIVESTONE(R) ceramic coating that delivers extended operational stability by preventing weld spatter adhesion. As molten droplets cannot stick to the surface, maintenance intervals lengthen, impurities are avoided, and necessary servicing decreases. This reduction in unplanned downtime and lower maintenance costs offer manufacturers a dependable sensing solution that upholds accuracy under consistent welding conditions.
ACTIVESTONE ceramic coating repels weld spatter with unmatched durability
Activestone(R) employs a patented ceramic coating that delivers wear resistance nonstick performance, preventing weld spatter adhesion even under intense thermal cycles. Compared to traditional Teflon, this advanced material withstands higher temperatures and abrasive stresses while maintaining integrity against mechanical impacts. Because it is free from PFAS and not subject to restrictive regulations, it provides a safe, compliant solution that ensures consistent production, reduces maintenance costs, and enhances long-term sensor reliability.
16mm Switching Distance Guarantees Accurate Automotive Sheet Position Detection
Offering switching distances up to sixteen millimeters, the Weld-Immune sensors rank among the most precise in their category. They reliably detect sheet metal positions in automotive body assembly lines prior to welding. Accurate positional control ensures seam quality by aligning panels perfectly and reducing scrap rates. Even under wide tolerance variations along welding stations, the sensors maintain consistent signal strength. Their robust design supports stable operation in demanding manufacturing environments.
ActiveStone coating enables reliable MIG, MAG and spot welding
The ACTIVESTONE(R) coating has been specifically engineered to withstand MIG, MAG, and spot welding operations. Its antiadhesive ceramic surface prevents weld spatter adhesion, while the one-piece V2A/AISI 303 stainless steel housing delivers exceptional electromagnetic shielding. Even in the presence of mid-frequency welding fields generating currents up to 15 kA, sensors remain immune to magnetic interference. This robust construction ensures higher machine uptime, reduced maintenance requirements, and minimal unplanned production stoppages.
Weld-Immune Sensors Integrate IO-Link Enabling Real-Time Temperature Alarm Monitoring
All Weld-Immune sensors optionally integrate IO-Link, enabling real-time streaming of temperature readings via the digital communication protocol. When defined thresholds are exceeded, configurable alarms trigger immediate notifications. Users can adjust parameters such as switching output behavior, LED indicators, and counters with threshold alerts, facilitating precise oversight of critical operations. These comprehensive features support condition monitoring and predictive maintenance strategies, reducing downtime and optimizing service intervals through continuous, data-driven performance evaluation.
Contrinex Series 700 All-Metal Sensors Feature ACTIVESTONE(R) Ceramic Coating
Contrinexs Series 700 all-metal sensors feature ACTIVESTONE(R) ceramic coating to deliver precise measurements and durability. Encased in V2A stainless steel, these sensors resist mechanical wear and magnetic interference, ensuring consistent performance in harsh industrial environments. Enhanced IO-Link functions enable real-time parameter adjustments, diagnostic monitoring, and threshold-based alerts. Their robust design supports applications such as welding, metal fabrication, and assembly automation, offering reliable condition monitoring and reduced maintenance downtime with diagnostics.
Contrinex Weld-Immune and Series-700 Sensors Deliver Precision, Robustness, Monitoring
The inductive weld-immune sensors and smart Series 700 products from Contrinex deliver unparalleled precision, robust durability, and monitoring capabilities. Their proprietary ACTIVESTONE(R) ceramic coating ensures wear-free operation in demanding welding environments, while the steel V2A housing provides magnetic shielding and protection. Integrated IO-Link interfaces support temperature surveillance, alarm functions, and parameter configuration. These combined features reduce maintenance intervals, improve equipment availability, and lower operational costs, delivering benefits to automotive manufacturers.
