The electronics sector is undergoing transformation driven by artificial intelligence, sensor technologies and sustainability. At productronica 2025 in hall A4, Rehm Thermal Systems demonstrates its Create your Connections concept with soldering, coating and dispensing equipment, including the VisionX series, CondensoX-Line FA and Nexus. These systems deliver energy efficiency, precise process control, resource conservation and seamless Smart Factory integration. ProMetrics software and AR demos bring process innovations to life for professionals.
Table of Contents: What awaits you in this article
Rehm’s VisionX Series Delivers Precise Convection Soldering With Efficiency
Leitmotiv Create your Connections (Foto: Rehm Thermal Systems GmbH)
The VisionX series from Rehm Thermal Systems represents a versatile, energy-efficient, and precise convection soldering platform. Models VisionXP+ and VisionXP+ VAC integrate EC blower motors, optimized gas flow control, and ProMetrics software to deliver exact temperature profiles while reducing nitrogen consumption by up to 20%. The VAC variant enables flux-free soldering using formic acid, and the compact VisionXC module adapts seamlessly to diverse production lines. Advanced features enhance throughput reliability.
CondensoX-Line FA delivers closed-loop vapor-phase soldering and Galden recovery
Rehms CondensoX-Line FA leverages advanced vapor phase soldering in a closed-loop configuration to achieve nearly complete Galden recovery, reducing operational expenses minimizing environmental impact. Its integrated Formic Acid activation ensures flux-free, pore-free solder joints that meet stringent power electronics standards while maintaining reliability. By reclaiming and reusing process medium, it maximizes resource efficiency offers optimized thermal performance. Submission for productronica 2025 Innovation Award highlights Rehms leadership in sustainable production.
Nexus Contact Soldering System Elevates Packaging And Power Electronics
CondensoXline FA mit Profil (Foto: Rehm Thermal Systems GmbH)
The Nexus contact soldering system redefines advanced packaging and power electronics by employing vacuum-assisted contact-heat reflow to deliver consistently void-free interconnections at temperatures up to 400 °C optionally reaching 450 °C on both DCB substrates and IGBT devices An integrated bubbler module utilizing formic acid activation enhances wettability even on densely populated assemblies Meanwhile its generous processing area offers unmatched flexibility and operational cost savings within high throughput manufacturing environments
Protecto XP and XC enable coatings with height compensation
The Protecto family, comprised of the Protecto XP and Protecto XC systems, delivers advanced coating and dispensing capabilities with integrated height sensing that automatically compensates for PCB surface irregularities. Users can program complex part geometries quickly using the ViCON softwares two-dimensional interface, which converts instructions into precise three-dimensional motion paths. This seamless translation accelerates setup and reduces human error. Both machines integrate into production lines, ensuring precise material deposition.
Hurricane Valve Enables Jetting, Dispensing, Spraying All Without Conversion
VisionXP+. Mechatronischer Vorhang (Foto: Rehm Thermal Systems GmbH)
Rehms innovative Hurricane valve integrates jetting, dispensing, and spraying in a single module. While a dedicated curtain applicator handles low-viscosity materials up to approximately 100 mPas, the Hurricane valve processes fluids with viscosities ranging from 500 to 3500 mPas. Without any manual conversion, it seamlessly toggles between jet modeâdelivering up to 250 precisely placed dots per secondâand a uniform spray mode. This versatility makes it suitable for targeted, extensive precision coating applications.
Rehm RDS UV LED Delivers Compact, Efficient UV Curing
Rehms RDS UV LED curing unit combines a minimal footprint with cycle times and high throughput. Its compact design integrates seamlessly into production lines, while optimized LED modules deliver consistent intensity and uniform irradiation. Energy consumption stays low through advanced thermal management, reducing total cost of ownership. Configurable optics accommodate various lamp lengths and intensities. The system ensures reliable, reproducible curing results and streamlined operation for modern electronics manufacturing demands.
Rehm Delivers Complete Production Lines with Seamless MES Integration
Rehm positions itself as a provider of production lines rather than merely supplying individual machines. Leveraging standardized protocols like Hermes and OPC UA’s CFX, these systems integrate seamlessly with manufacturing execution systems and smart factory infrastructures. By interconnecting equipment through a unified communication framework, Rehm offers end-to-end solutions encompassing process consultation and on-site commissioning. This holistic approach not only simplifies workflow management but also drives measurable gains in operational efficiency.
Rehm Unveils Sustainable, Precision Thermal Solutions At productronica 2025
At productronica 2025, Rehm Thermal Systems integrates state-of-the-art thermal processing solutions with sustainable, energy-efficient operations. Its modular platform spans convection soldering, vapor-phase reflow, contact heat welding, precision coating, dispensing, and UV curing. Each process delivers meticulous temperature control, minimized resource consumption, and seamless connectivity within smart manufacturing environments. Electronics producers gain optimized production sequences, significantly lower operational expenses, reduced environmental footprint, and scalable, future-ready systems engineered to address evolving industry demands.
