scapos AG showcases resource-saving packaging software at LogiMAT 2026

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At LogiMAT 2026 in Stuttgart (Hall 4, Stand 4G46), scapos AG will showcase software solutions, PUZZLE and PackAssistant, under its “Passion for Details” motto. Leveraging resource-efficient optimization algorithms, these tools streamline packaging and logistics workflows. Integrated 3D visualizations enable users to inspect load configurations. Seamless IT interfaces, including REST APIs and Excel add-ins, promote automation and data exchange. Logistics managers benefit from significant time and cost reductions in daily operations.

PUZZLE delivers two-stage packaging optimization: cartons to pallets efficiency

PUZZLE Pallet (Foto: scapos AG)

PUZZLE Pallet (Foto: scapos AG)

PUZZLE enables companies to calculate optimal packing configurations for cartons, pallets by employing a two-step optimization process that first addresses outer packaging and then palletization. Users can select between single-item or mixed-item orders, ensuring maximum material utilization and reduced shipping volume. Through advanced algorithmic analysis, the software evaluates dimensions, weight distribution to generate efficient layouts. This streamlined approach helps firms save costs and resources while improving logistics transparency.

3D Visualization of Optimized Loads with Weight, Stability Checks

The software visualizes optimized loading units within an interactive three-dimensional representation, allowing users to examine every pallet, tray, or box arrangement in detail. It calculates total weight distribution, enforces precise orientation for each packaged item, and optionally performs stability assessments to identify potential tipping or shifting during transit. By integrating structural analysis with real-time rendering, operators obtain full transparency from carton dimensions to pallet assembly, streamlining verification, enhancing load reliability.

PackAssistant leverages 3D-CAD data to optimize container loading efficiency

PackAssistant is designed for industrial clients handling uniform components in mechanical engineering and automotive supply chains. Utilizing detailed 3D CAD models, it automatically computes optimal container loading configurations without manual trial packing. This eliminates time-consuming physical tests and streamlines packaging preparation. By maximizing container utilization and minimizing unused space, the solution significantly reduces transportation expenses, warehouse usage, and handling costs. Integration with existing systems enables rapid deployment and tangible savings.

Early Packaging Concept Definition Accelerates Workflow And Reduces Revisions

PackAssistant Ergebnis Schüttgut 5.2.2 (Foto: scapos AG)

PackAssistant Ergebnis Schüttgut 5.2.2 (Foto: scapos AG)

By integrating packaging strategy during the design or prototyping phase, engineers can define fixed or flexible inserts, stacking patterns, compartmental layouts, or bulk material simulations before production. This early planning ensures packaging considerations are aligned with product geometry and handling requirements, minimizing uncertainties. As result, project timelines shorten and coordination between design and logistics teams improves. Fewer packaging iterations translate into reduced development cycles, optimized resource usage, and faster time-to-market.

Seamless Packaging Automation with REST APIs and Excel Add-Ins

Both solutions provide REST APIs, Excel add-ins, and JSON interfaces to streamline recurring packaging processes through automation. Users can generate packing instructions automatically, reducing manual effort and errors while improving efficiency. Export of packing plans supports multiple CAD formats including STEP, JT, and VRML as well as Office document types. These outputs can be directly integrated into existing warehouse management and enterprise resource planning systems, ensuring compatibility and faster deployment.

scapos Unveils PUZZLE, PackAssistant For Transparent, Resource-Efficient, Cost-Saving Packaging

At LogiMAT 2026 in Stuttgart, scapos AG showcases its PUZZLE and PackAssistant software solutions, demonstrating how advanced applications can make packaging processes more transparent, resource-efficient, and cost-effective. Integrating optimization algorithms, three-dimensional visualizations, and flexible RESTful interfaces, the company offers logistics professionals a toolkit. These technologies enable carton and pallet optimization, early-stage packaging planning, and seamless data exchange with existing ERP and WMS systems, significantly reducing trial runs and operational costs.

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