Versamove’s full-electric functional modules offer a promising alternative to traditional pneumatic systems in the automation industry. With the increasing costs of compressed air and the focus on optimization and cost-saving measures, these modules provide a reliable and efficient solution for the transport of products on workpiece carriers. By eliminating the need for compressed air, the infrastructure is simplified, and long-term maintenance costs are reduced.
Versamove: A Modular Solution for Automated Material Handling
Versamove Standard electric Positioniereinheit (Foto: mk Technology Group)
Versamove offers a versatile and modular workpiece carrier system that can be utilized in various automation and material flow applications. With three different weight and size classes, the system provides a tailored solution for every need. The functional modules, such as the Hub-Querförderer HQZ, Hub-Dreheinheit HDE, Positioniereinheit PE, and Stopper SU/SD, enable precise stopping, positioning, turning, and pushing of workpieces at processing stations and adjacent conveyor lines.
The smallest variant of the Versamove standard system is particularly interesting as it now offers fully electric functional units. This eliminates the need for compressed air completely, simplifying the infrastructure significantly. Retrofitting into existing Versamove systems is easily achievable.
Even with an existing pneumatic infrastructure, it can be beneficial to gradually or completely replace it with electrical modules. These electrical units have the capability to move workpiece carriers weighing up to 40 kg and with dimensions of up to 400 x 400 mm.
Versamove Standard electric Hub-Dreheinheit (Foto: mk Technology Group)
The use of fully electric functional modules offers a multitude of advantages. Firstly, it simplifies the infrastructure as there is no longer a need for compressed air. Secondly, the direct and low-loss conversion of energy into motion leads to increased energy efficiency and cost savings in operation. Additionally, the fully electric modules are characterized by their high reliability and low maintenance, which reduces production costs in the long term. The precise control of speed and position also allows for flexible adaptation to individual process requirements.
According to Marco Steinwand, Head of Product Management at mk, although electric components may have higher upfront costs, they offer numerous advantages. Compared to pneumatic units, electric modules require less maintenance and contribute to a significant reduction in production costs per part in the long run.
Efficient and Fast Setup of Fully Electric Workpiece Circulation
- The fast setup of a fully electric workpiece carrier loop minimizes production downtime through centralized power supply, control, and pre-assembled cables
- The direct conversion of energy into motion in Versamove standard electric ensures high energy efficiency without the typical leaks and pressure losses found in pneumatic systems
- The use of low-maintenance electromechanical drives with long service life reduces maintenance costs and increases system availability compared to pneumatic systems
- The precise control of speed and position allows for increased flexibility in process control, enabling a more adaptable production environment
- The elimination of compressed air compressors and reduced energy consumption lead to a lower CO2 emission, making the system more environmentally friendly
Versamove standard electric revolutionizes production processes by offering an efficient, cost-effective, and environmentally friendly solution for material handling in automation. With its reliable and low-maintenance full-electric functional modules, this system enables precise and flexible positioning, stopping, and transferring of workpieces. By eliminating the need for pneumatic systems, it simplifies infrastructure and reduces energy consumption, leading to significant savings in operational costs.
