Wide Input DC/DC Converter Provides Up To 4kW Output

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With an input range of 180-950 VDC from traction batteries, the RMOD4000 series generates galvanically isolated 14 V, 28 V, or 56 VDC outputs. Delivering efficiencies up to 95% and offering baseplate or liquid cooling options, it guarantees continuous operation and high reliability. Integrated protection shields against overcurrent, overvoltage, overheating, and shorts. A CAN-J1939 interface, IP67 aluminum housing, and ORing diode enable integration into mobile systems and redundant parallel configurations.

RMOD4000 Series Provides Up To 4 kW 95% Efficiency

The RMOD4000 series delivers up to 4 kW of regulated DC power across various models and input voltages, converting 180-950 VDC traction battery supply to galvanically isolated 14 V, 28 V, or 56 V outputs. With efficiency ratings up to 95 percent, this converter minimizes energy losses and heat generation, enabling extended service life and reduced cooling requirements. Each model features robust protection circuits to ensure reliable continuous operation in demanding mobile and industrial applications.

Regulated output provides overcurrent, overvoltage, overtemperature, short circuit protection

The regulated output incorporates comprehensive protection to safeguard against overcurrent, overvoltage, overtemperature, and short-circuit conditions. Input safety is assured by under-voltage and over-voltage shutdown mechanisms complemented by an active inrush current limiter that prevents surge-related failures during startup. In addition, a fully isolated CAN-J1939 interface provides real-time control, system monitoring, and programmable output voltage adjustment. A dedicated hardware enable/disable control line and an integrated HVIL circuit complete the safety architecture.

IP67 aluminum housing measuring 316×254×83 mm offers liquid cooling

The cast aluminum enclosure features an IP67 rating for dust and water ingress protection, measuring 316 × 254 × 83 mm. Integrated coolant ports allow direct fluid connection, while the baseplate option supports passive or water-assisted heat dissipation. Operating reliably in ambient temperatures from -40 °C up to +85 °C without requiring derating, it suits harsh industrial and outdoor applications. Its rugged design ensures consistent performance under extreme environmental stresses.

Reinforced Insulation Meets IEC 62477-1 and ISO Safety Standards

The reinforced insulation system complies with the stringent requirements of IEC 62477-1, ensuring safe separation between high-voltage circuits and accessible conductive parts. Vehicle safety standards ISO 6469-3 and ISO 7637 are met, verifying protection against electrical hazards and transient disturbances operation. Additionally, electromagnetic compatibility is certified under ECE R10 Revision 4, providing an official E-Mark approval that attests to robust immunity against conducted and radiated interference in demanding mobile environments.

RMOD4000 Series Delivers Plug-and-Play Power For Wide Mobility Applications

The RMOD4000 series offers seamless power conversion for battery-driven forklifts, golf carts, AGVs, tractors, airport ground support and construction vehicles, people movers, material handling equipment and marine and boat systems. Its compact design and robust IP67 housing ensure resilience in demanding environments. Integrated plug-and-play functionality significantly reduces installation time and complexity, enabling rapid deployment across diverse mobility platforms and accelerating time-to-market for electric vehicle manufacturers and system integrators, logistics providers.

RECOM DC/DC Plug-and-Play Products Offer Unmatched User-Friendly Mobility Performance

Marco Kuhn, Product Manager for DC/DC Plug & Play at RECOM, underlines that these converters set a new benchmark in operational simplicity and integration. Designed to comply fully with stringent environmental regulations governing advanced mobility systems, they seamlessly adapt to demanding application requirements. Despite their diminutive footprint, these units consistently deliver high-efficiency electrical output and robust performance. Their compact housing ensures straightforward installation without compromising durability or reliability under conditions.

The RECOM RMOD4000-series DC/DC converters integrate exceptional energy efficiency, galvanic isolation, and comprehensive protection features within a rugged, IP67-rated aluminum enclosure. Delivering up to 4 kilowatts of power, they support dynamic mobility environments through both baseplate and liquid cooling methods. Advanced industrial interfaces, including CAN-J1939, plus multiple safety certifications, ensure seamless integration, enduring reliability, and simplified deployment across on- and off-highway vehicles, material handling systems, and marine applications alike.

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